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Targeted valorization of waste polycarbonate into bisphenol A dimethyl ether

CHEMICAL ENGINEERING JOURNAL [2024]
Minghao Zhang, Yue Bai, Zhuo Wang, Xiong Gao, Weijie Zhang, Jing Li, Weixiang Wu, Huacong Zhou, Qingqing Mei
ABSTRACT

The chemical recycling of waste polycarbonate (PC) plastic to produce high value-added chemicals represents a sustainable and economical approach to its management. Facile methods that utilize the unique structure of the bisphenol A (BPA) unit are expected to be more low-carbon and cost-effective. However, there are few established routes for converting BPA into valuable derivatives while preserving its structure. In this work, we developed a new pathway for the targeted valorization of PC waste into a multifunctional value-added chemical, bisphenol A dimethyl ether (BPAME). Using ionic liquids as catalysts, low-toxicity and environmentally friendly dimethyl carbonate (DMC) as a methyl source, and N -methylpyrrolidone as a co-solvent, we successfully achieved 100 % depolymerization of PC and an impressive 99 % yield of BPAME under mild conditions (150 °C, 6 h). Kinetic studies indicated that the methylation of BPA is the rate-determining step. Moreover, this innovative pathway not only transformed commercial PC waste into BPAME with exceptional selectivity (99 %) and high yield (≥92 %), but also facilitated the efficient methylation of aromatic phenols and amines. This valorization strategy for PC waste disposal offers a promising option for industrial applications.

MATERIALS

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