Poly(m-Phenylene Isophthalamide)/Carbon Black Nanoparticle Composite Film as High-Temperature Electric Heater

Carbon-based conductive polymer composites have attracted wide attention as candidates for high-performance flexible electric heaters. Herein, a poly(m-phenylene isophthalamide) (PMIA)/carbon black (CB) composite is proposed as electric heating films that can successfully realize stable and safe operation at high temperatures of > 200°C under a safe voltage as low as 20 V. The conductive filler content has a significant effect on the microstructure and electrical properties of the PMIA/CB composites. An optimized CB content of 20 wt.% in the PMIA polymer matrix not only guarantees uniform spatial dispersion, but also provides sufficient and stable conductive networks. As a result, the PMIA/CB composites present high heating temperature, rapid heating ability, good heating uniformity, and excellent heating reliability. Meanwhile, taking advantage of the high thermal stability, superior mechanical strength, and excellent flame retardancy of the PMIA polymer matrix, the PMIA/CB composites exhibit superior thermal endurance and self-extinguishing capabilities, leading to significantly enhanced operating safety. This study will open new avenues for the development of high-performance electrothermal composite films for medium- to high-temperature applications. Graphical Abstract