One-step hydrothermal fabrication of Co-MOFs/LDH superhydrophobic composite coating with corrosion resistance and wear resistance on anodic aluminum oxide

In recent years, metal–organic framework materials (MOFs) have garnered significant attention in the field of metal corrosion protection. In this study, novel Co-MOFs were synthesized using cobalt nitrate as the metal source and 4,4′-bipyridine as the organic ligand. A one-step solvothermal method was employed to synthesize a black MOFs/LDH composite coating, integrating corrosion resistance, friction reduction, and hydrophobicity into a single coating. The successful reaction between metal ions and organic ligands was confirmed through FTIR, FE-SEM, EDX, XRD, and XPS characterization tests. Cross-sectional SEM and EDX analyses demonstrated the successful synthesis of the coating. Electrochemical tests indicated that after 14 days of immersion in 3.5 wt% NaCl, the composite coating exhibited the lowest corrosion current of 2.23 × 10 −9 A∙cm −2 , outperforming the aluminum substrate (5.99 × 10 −6 A∙cm −2 ) and anodized aluminum (7.08 × 10 −7 A∙cm −2 ). Hydrophobicity tests showed that without additional modification with low surface energy substances, the composite coating had a contact angle of 154.7°, demonstrating excellent hydrophobicity. Tribological tests revealed that the composite coating exhibited superior tribological performance, with a friction coefficient of 0.3.