Modification of LaB6 with ZrO2-Al2O3-TiO2 for Improvement of Density and Mechanical and Electrical Properties

Pure lanthanum hexaboride (LaB6) ceramics were prepared using powders of different grain sizes. The ceramics could reach a relative density of 98.2% at high temperatures and pressures, but had a low flexural strength (136.9 MPa). LaB6ceramics were synthesized using ZrO2-Al2O3-TiO2(ZAT) as sintering additives. The ceramics demonstrate high density and excellent mechanical properties. The hot pressure sintering (HPS) method was utilized in the synthesis of the ceramics. Investigations were conducted on the effects of ZAT content, as well as the effects of the sintering temperature and pressure on the sintering behavior, microstructure, and mechanical and electrical properties of LaB6ceramics. LaB6ceramics fabricated with a ZAT addition of 6 wt.%, at a sintering temperature of 1700 °C, and under a pressure of 50 MPa, exhibited superior sintering and electrical properties, including a relative density of 97%, a conductivity of 7.2 MS/m, a flexural strength of 281.5 MPa, and a Vickers hardness of 21.2 GPa. The LaB6ceramics synthesized in this research exhibit promising potential as electron-emitting cathodes for field emission applications.