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Hydrophobic layer assisting-casted dark Ca-based CO2 sorbent pellets for solar-driven calcium looping: Insights into pellet configuration and properties

CHEMICAL ENGINEERING JOURNAL [2025]
Yuxuan Zhang, Jian Sun, Yuyao Tan, Yi Shi, Zijian Zhou, Chuanwen Zhao, Wenqiang Liu
ABSTRACT

Solar radiation heat replaces pulverized coal as the heat source in the calcination reactor of the direct solar-driven Calcium Looping (CaL) system, eliminating the adverse impact of in-situ coal combustion on Ca-based sorbents. To ensure the system’s efficiency, the Ca-based sorbents must exhibit strong light absorption capabilities, with manganese incorporation being an effective strategy to enhance this characteristic. The integration of impregnated layer solution combustion with hydrophobic layer-assisted casting is a promising approach for fabricating highly efficient Mn-incorporated Ca-based sorbent pellets. Constructing Mn-incorporated Ca-based sorbent pellets with a graphite hydrophobic layer results in better performance compared to using a Nano-TiO 2 hydrophobic layer. The latter is prone to forming a white shell on the sorbent pellets’ surface, which seriously affects the light absorption features. High levels of Mn loading work to increase the optical absorbance of hydrophobic graphite layer assisting-casted Ca-based sorbent pellets, but this inevitably leads to a sacrifice in their CO 2 sorption capacity. Therefore, the core–shell structured Ca-based sorbent pellets, comprising a highly active Al-stabilized CaO pristine core and a dark Mn-based outer shell, fabricated with a graphite/MnO 2 mixture as the hydrophobic layer, exhibit exceptional optical absorbance (88.4 %) alongside excellent CO 2 sorption capabilities (maintaining average CO 2 uptake of 0.39 g/g during 20 cycles), making them optimal candidates for direct solar-driven CaL.

MATERIALS

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