Heterostructured melamine resin Spheres@GO reinforced epoxy composite achieving robust Corrosion-Resistance of Zn-Al-Mg coated steel for automotive applications

Dual threats of over-film (degradation) and under-film filiform corrosion (FFC) pose a significant challenge to the reliable application of Zn-Al-Mg coated steel (ZAM-steel), necessitating the development of effective protection strategies. This study introduces a novel MRS@GO nanohybrid, integrated within epoxy (EP) coatings, to enhance the corrosion resistance of ZAM-steel in 3.5 wt% NaCl solution. The hierarchical structure of MRS@GO synergistically combines the barrier properties of an insulating material (MRS) with the electrochemical benefits of a conducting material (GO), providing superior protection. This dual functionality significantly improves the overall performance and durability of ZAM-steel, making it a promising candidate as the decorative coating for the automotive industry.