Efficient Low-Temperature catalytic depolymerization of LLDPE into valuable compounds using H-ZSM-5 catalysts and water

The escalating environmental issues resulting from waste plastic necessitate innovative decomposition methods that optimize conversion rates and product selectivity. In this study, we demonstrate that linear low-density polyethylene (LLDPE) can be effectively hydrothermolyzed into C1 − C4 compounds with a selectivity of 100 % in the presence of trace water on H-ZSM-5 catalyst under a relatively low temperature of 220 °C. Water plays a dual role here as both a solvent and a reactant. It was found the density of Brønsted acid sites is crucial for LLDPE decomposition, serving as the primary active centers for cracking LLDPE chains. In-situ EPR studies indicate a synergistic mechanism of free radical and carbenium ion pathways in LLDPE depolymerization. Density Functional Theory (DFT) simulations show that the depolymerization starts with the cleavage of a C–C bond in polyethylene, instigated by a hydrogen radical from the Brønsted acid site, leading to various intermediate stages for the formation of tert -butanol, acetone and acetic acid from two potential pathways. The presence of water is crucial in these pathways, aiding bond breakages and the creation of oxygenated products in the Brønsted acid site. This study represents a substantial leap forward in sustainable methodologies for upcycling plastic waste.