Effect of glass frit composition on reliability of silver paste metallization in crystalline silicon solar cells

Glass frit used in conductive silver (Ag) pastes has a significant impact not only on the electrical performance but also on the long-term reliability of metallized electrodes in crystalline silicon (c-Si) solar cells. Here, we investigated the role of compositional changes on the metallization process of silver pastes by adjusting the SiO2, ZnO, Li2O, or Bi2O3 in lead borate glass melts, and performed damp heat (DH) tests in an acidic damp heat environment. It was found that the addition of Bi2O3 resulted in a decrease in conversion efficiency (Eta) of only 6.44% after the cell was treated with dilute acetic acid. Under scanning electron microscopy (SEM), it was observed that the cell with this glass frit had minimal changes in the microstructure of its silver-silicon contacts and silver electrodes. This finding helps to improve the performance and stability of solar cells in harsh environments.