Benzoxazine/ thermoplastic polyurethane nanofibrous membranes with superior mechanical properties for efficient oil-water separation

The integration of membrane separation and electrospinning technologies has significantly advanced oil-water separation processes. However, enhancing the mechanical robustness, corrosion resistance , and durability of oil-water separation membranes remains a challenge. In this paper, we utilized the electrospinning technique to fabricate a micro-nanostructured nanofibrous (NFs) membrane by blending benzophenone monomer (BPAF-an) with thermoplastic polyurethane elastomer (TPU). By optimizing the solid content, the mass ratio of compounds to polymers, and the solvent composition in the spinning precursor solution , we determined the optimal electrospinning parameters for fabricating the TPU/BPAF-an NFs membrane. The incorporation of BPAF-an, known for its low surface energy, significantly enhanced the hydrophobicity of the nanofiber membrane. The TPU/BPAF-an NFs membrane demonstrated excellent mechanical properties, exhibiting a tensile strength of 7.38 MPa and an elongation at break of 292 %. The membrane had good hydrophobicity and its water contact Angle is up to 145.2°. It also displayed exceptional separation efficiency, exceeding 99 % for oil-in-water emulsions and various oil-water mixtures. Even in harsh environments such as strong acids, alkalis and salts, they have prominent hydrophobicity, lipophilicity and chemical stability. In addition, the membrane maintained a high flux rate of 1995.37 L m −2  h −1 and a separation efficiency of 96 % even after 100 cycles of oil-water separation. Consequently, the TPU/BPAF-an NFs membrane, with its superior mechanical properties and cycle stability, holds substantial promise for application in oil-water separation.