A surfactant-mediated dynamic protection strategy for 100% waterborne fabrication of durable superhydrophobic coatings

Waterborne preparation of superhydrophobic coatings now becomes strongly favored because of its environmental and health friendliness. However, the huge surface energy difference between low surface-energy components and water still poses a challenge for achieving their co-dispersion. Here, a surfactant-mediated protection strategy is proposed to achieve well dispersion of both SiO 2 nanoparticles and perfluorosilane in water as well as block their conjugation, thereby fabricating a 100% waterborne F-FC-SiO 2 suspension with high homogeneity and dispersion stability. During the painting and drying process, demulsification spontaneously triggers the deprotection and enables sufficient covalent conjugation between perfluorosilane and SiO 2 , thus achieving a superhydrophobic coating. This supramolecular protection/deprotection approach enables high compatibility of the F-FC-SiO 2 suspension with versatile waterborne polymer emulsions (e.g., waterborne polyurethane, waterborne polysiloxane, and waterborne epoxy resin) to fabricate durable superhydrophobic coatings. The resulting composite coating can impart super-repellency to various substrates against aqueous solutions and multiple oils, displaying high antifouling and self-cleaning properties, as well as resistance to extreme mechanical abrasion and weathering. This work provides a promising approach for the convenient production of totally waterborne superhydrophobic coatings.