Preparation and properties of environmentally benign waterborne polyurethane composites from sodium-alginate-modified nano calcium carbonate

Well-dispersed inorganic nanoparticles in organic polymers are critical in the preparation of high-performance nanocomposites. This study prepared a series of waterborne polyurethane (WPU)/calcium carbonate nanocomposites using the solution blending method. Next, FT-IR, TG-DTG and XRD tests were carried out to confirm that the biopolymer sodium alginate (SA) was successfully encapsulated on the surface of the calcium carbonate nanoparticles, and that SA achieved satisfactory surface modification of the calcium carbonate nanoparticles. The Zeta and ultraviolet (UV) absorbance test results reveal that SA-modified nano calcium carbonate (MCC) had good dispersion stability in water. The effects of the MCC dosage on the composite mechanical properties, thermal stability, and cross-sectional morphology observed by scanning electron microscopy, and the water resistance of the nanocomposite were investigated. The results reveal that the incorporation of 3wt% of MCC in WPU had stable distribution, which led to a 54% increase in the tensile strength of the nanocomposite, while maintaining excellent elongation at break (2187%) and increasing the maximum decomposition temperature to 419.6 °C. Importantly, the improved water resistance facilitates the application of this environmentally benign composite material in humid environments.