Janus membranes with simultaneous flux enhancement and fouling/wetting resistance prepared by a modified interfacial polymerization process for membrane distillation

Conventional membrane distillation (MD) membranes are hydrophobic and challenged by severe membrane fouling and wetting. Current surface modification strategies for anti-fouling and anti-wetting purposes, usually complex and time-consuming, often compromise the MD flux. Herein, we propose a modified interfacial polymerization (mIP) approach to fabricate Janus membranes with rapid and robust MD performance. In the mIP process, a dry hydrophobic substrate is first immersed in an oil-phase monomer solution and then in contact with an aqueous monomer solution to trigger the mIP reaction. The as-fabricated Janus membrane (e.g., IP 2 @PTFE) comprised an ultrathin, underwater oleophobic, and defect-free polyamide (PA) layer and a porous polytetrafluoroethylene (PTFE) substrate. Compared with the unmodified PTFE membrane, the vacuum MD flux of the IP 2 @PTFE membrane held a 177.4 % increase when tackling a NaCl solution (3.5 wt%) at 60 °C. When the NaCl solution contained sodium dodecyl sulfate (SDS) surfactant or/and mineral oil, the IP 2 @PTFE membrane exhibited fouling and wetting resistance simultaneously; conversely, severe oil fouling and quick SDS-induced wetting occurred on the pristine PTFE membrane. The mIP process does not require any pretreatment of the hydrophobic substrate, so it is facile and scalable. We believe that this study will facilitate the design of robust MD membranes.